Fives Cail Technology
Cane Preparation
Heavy Duty In-Line Shredder
Cail & Fletcher heavy duty in-line shredder produces a maximum proportion of opened cells providing for excellent sugar juice extraction.
- Unique equipment for all cane preparation
- Installation on existing carriers
- Fully automatic operation
- Accepts long or short cane
- Longer fibers for improved juice drainage and combustion efficiency in boilers
- 6, 8 or 10 bars of hammers
- 3 rotor sizes: Ćø1688, Ćø1900 & Ćø2140
Cane Preparation
Heavy Duty Vertical Shredder
- Can achieve over 90% PI with minimal wear
- The robust design allows for the casing to carry knives or a feed distributor
- The Shredder mechanism exposes more fiber and ruptures more sucrose bearing cells
Cane Juice Extraction
MillMaxĀ®
Conventional Heavy Duty Mill
The MillMax permits an efficient sugar extraction from the cane and ensures a low moisture of bagasse before its combustion enters the boilers.
- Variable speed
- Only two pressure rollers
- Low installation & Running costs
- Adjustable scrapers as rollers wear
- 20% Reduction in annual maintenance costs
- Various Sizes to choose from
Ideal juice extraction device with enhanced throughput and improved bagasse moisture levels and extraction efficiency. Offered as a complete milling tandem and as a dewatering mill with diffuser.
- Inclined head stock
- Vertical head stock
- Available as a 4-Roll mill or coupled to pressure feeder as a 6-roll mill
- Able to take heavy loads
Purification
Short Retention Time Clarifier
- Minimization of Sucrose losses
- Higher Throughput
- Reduction of turbidity
- Small footprint in structural steel
- Low maintenance
- Flocculant dosing controlled improving mud settling
Evaporation
Roberts & Kestner Evaporator
Cail and Fletcherās Roberts and Kestner evaporators are of the rising film type ā the purpose of this evaporator is to concentrate the juice from the purification station and send the syrup to the crystallization station. The vapour is then distributed by the evaporation station to the various components of the plant.
- Optimal steam distribution in the calandria
- High heat exchange coefficient
- Low rate of tube fouling
Evaporation
Fives Cail-KCP Falling Film Evaporator
The Cail & Fletcher Falling Film Evaporator is designed for beet, cane sugar plants and refineries. The purpose of this evaporator is to concentrate the juice from the purification station and send the syrup to the crystallization station. The vapour is then distributed by the evaporation station to the various components of the plant.
- High heat Coefficient for both Beet & Cane sugar plants & Refinery applications
- Efficient & modular internal droplet separator system.
- Integrated Skirt design to protect tube bundle from vibration
- Easy integration & adaptation to existing multiple effect stations.
- Low risk of fouling
- Minimal juice colour increase due to short retention time
Crystallization
Cail Continuous Vacuum Pan
(Vertical Tubes)
These stimulate good circulation, are slow to foul but easily cleaned when necessary, and have minimal maintenance requirement. The sugar crystals keep growing under the constant flow as opposed to the conventional batch pans technology. The Fives Cail continuous vacuum pan has become a key equipment for cogeneration and an industry standard reference with regard to crystallization for cane.
- Available in a wide range, supporting both single & double partitions
- Ability to add cells to increase the capacity
- Reduces the consumption of steam
- Provides excellent heat exchange coefficient and low steam pressure
Crystallization
Cail Continuous Vacuum Pan
(Horizontal Tubes)
- Ideal for Co-generation
- High reduction of greenhouse gas emissions
- Static equipment
- Low encrustation
Crystallization
Cail & Fletcher Vertical Crystallizer
It is very important to maximize sugar recovery in the modern sugar industry. The Fives Cail-KCP vertical cooling crystallizer optimally increases the exhaustion of molasses as a result of the reduction in its purity by cooling the massecuite.
- Low maintenance cost
- 100% seamless tubes fixed
- Stand-alone equipment installed on exterior civil base
- High heat coefficient & low temperature difference between massecuite and water
- Cooling tubes are welded and attached outside, thereby preventing possible leaks
- Cascade cooling is absent as opposed to horizontal crystallizers
Crystallization
Massecuite Reheater
The Fives Cail-KCP massecuite reheater is a simple and efficient device that helps in the conditioning of low-grade massecuite before centrifugation. The viscosity of the massecuite is reduced in order for the centrifugation process to be optimized. Thus, the centrifugals throughput is also increased.
- Good Centrifugation is achieved.
- Uniform & Regular Viscosity.
- Compact for High Massecuite flow rates
- Low Maintenance
Crystallization
SUMO & ROTA Massecuite Pumps
The SUMO and ROTA massecuite pumps by Fives Cail-KCP are designed to transfer massecuite or magma products in a wide flow range from 3 to 120mĀ³/h.
- Transfer of all types of massecuite or magmas
- Easy cleaning by steam or water
- High volumetric efficiency at low speeds
- Possibility to change the drive side
- Single or twin piston configurationĀ
- Self-priming
Centrifugals
Cail & Fletcher ZUKAĀ® Batch Centrifugal
Fives Cail ZUKAĀ® series of Batch centrifugal machine make the centrifugal separation of a high-grade massecuite possible. This latest generation of batch centrifugals is designed by Fives Cail, a batch Centrifugal Machine that incorporates cutting-edge technology with resultant outstanding machine performance.
- Up to 30 Cycle/hour
- High number perforation for better spinning
- Linear guide for accurate discharging
- Hooped basket for weight reductionĀ
- Less water consumptionĀ
- Electro-pneumatic interface
Centrifugals
D412 Batch Centrifugal
Fives Cail-KCP D412 batch centrifugal is a precedent for the high-grade massecuite centrifugation of any quality, worldwide. With this machinery, the separation of the mother liquor and the crystal sugar in cane factories is possible.
- Energy recovering system
- Basket Centering for maximum sugar recovery
- High efficiency AC Motor
- Casing with optimised run off separation
Centrifugals
FC1300/FC1550 Continuous Centrifugal
The separation of sugar crystals from massecuite with the minimum loss of sucrose is made possible by Fives Cail-KCP FC1300/FC1550 Continuous Centrifugal.
- High Stability Operations
- Easy maintenanceĀ
- Optimal Separation & Product Distribution
- Reduced Vibration
- Reduced heat loss & noise
Centrifugals
STG Continuous Centrifugal
The production of raw sugar now has a technical alternative. ā the Fives Cail-KCP STG Continuous Centrifugal.
- Steady Processes
- Low energy consumptionĀ
- Optimized sugar quality
- Easy installation
Probes
Hydrotac Probe
The Fives Cail-KCP Hydrotrac HT03 brings an extensive range of functionalities than the Monotrac Probe ā it is a Microwave Probe that helps measure large volume.
- Reduced Maintenance due to its Single Electronic Sensor
- Compatible on all types of Massecuite & Brix over 50
- Reliable Measurements
- Easy to Operate
Probes
Monotrac Probe
In order to improve technical and economic performances, the Fives Cail-KCP Monotrac Probe allows the measure and automated control of the Brix in batch and continuous vacuum pans.
- Easy to Maintain
- High reliability
- Easy to Use
- Optimised through Automation
- Easy to & Clean & Install
